10 Things to Consider When Buying bamboo products manufacturing machine supplier

29 Apr.,2024

 

Bamboo Processing Equipment

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Growing bamboo can be a fun and satisfying hobby. But if you’re cultivating bamboo on a large scale, then you probably want more than just fun in the sun. You need a way to monetize it.

We all know that bamboo has an enormous range of practical, commercial uses. And with the right machinery, you can turn your timber grass into flooring, toothpicks, chopsticks, biofuel, toilet paper, charcoal, and hundreds of other products. But to make these wares, you need the right equipment. Machinery for processing bamboo is available in a wide variety of models. You can split your bamboo into sticks and skewers, laminate it into a high-quality building material, cook it into charcoal, or reduce it down to pulp. These machines are not only for major producers with thousands of acres of bamboo. Smaller farmers with more modest operations can also make use of this machinery, allowing them to get more from their crop and convert their canes into more useful commodities. 

Bamboo factories and processing facilities

Until quite recently, a bamboo grower needed to have a vast plantation in order to make bamboo processing a viable option. With anything less than about 5,000 acres, it simply wasn’t worth it to build a factory that could turn that woody grass into paper or flooring. 

Some of this kind of industrial machinery can process many tons of bamboo each day. And such a significant investment doesn’t really pencil out unless the equipment is running at full capacity, or something pretty close to it. 

The scenario has led to something of a chicken-and-egg dilemma for bamboo producers in places like Europe and the United States. These Western regions are eager to establish their own bamboo farming and manufacturing. Among other reasons, they’d like to stop shipping the raw material and the finished goods all the way from Asia.

But without adequate acreage of bamboo plantations, building a local factory seems like a risky business. At the same time, without factories and processing facilities for bamboo, farmers are hesitant to raise a plantation of this otherwise promising crop. The vast majority of bamboo mills and factories are still in China.

Without equipment nearby to process the bamboo, farmers will be looking at a massive stockpile of woody poles. Beautiful and elegant though bamboo may be, those long poles can be prohibitively cumbersome when it comes time to ship and deliver. 

There’s a certain amount of demand for raw bamboo poles for art installations and rustic construction projects. But you can only build so many gazebos. Eventually, bamboo producers need a way to turn their harvest into something more moveable and marketable.

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Practical options for bamboo processing

The good news is that you don’t necessarily need to build your own bamboo factory or live within 100 miles of one to make bamboo farming worthwhile. Small and medium-sized bamboo farmers in the United States, Africa, and even Southeast Asia can find specialized equipment to turn their woody grass into a commodity.

The type of machinery they decide to invest in will depend primarily on their geographic location and the varieties of bamboo they’re cultivating. 

BAMBOO CHARCOAL

Machines that turn bamboo culms and remnants into charcoal, or biochar, are among the most popular options. Any factory that’s making something out of bamboo will end up with lots of leftover scraps and sawdust. And every bamboo farm will end up with a certain quantity of lesser quality poles. Rather than let those byproducts go to waste, why not turn them into charcoal?

In order to perform the complete process, the system includes a total of four different units. The standard set up can process around 400 kilos of raw bamboo per hour. The system is simple to operate and maintain, and costs less than $20,000 altogether. (Overseas shipping not included.) More expensive and elaborate equipment can perform the pyrolysis conversion even faster.

While very useful in a factory setting, these are also relatively affordable machines for smaller-scale producers. And the bamboo biochar itself has quite an array of uses. 

Farmers will find that plowing the charcoal back into the earth can do wonders for the soil. It can raise the soil pH (reducing acidity) and generally increase the soil’s productivity. This is an attractive prospect for growers seeking higher yields, and also for reforestation projects that aim to restore degraded landscapes.

In Africa, the site of many new bamboo plantations, charcoal is still the most widely used resource for cooking and heating homes. The felling of trees for charcoal is a major contributor to Africa’s high rates of deforestation. And the traditional methods of charcoal production, with earth pits and fire, are terribly inefficient and polluting. Bamboo charcoal is much cleaner to produce, especially when using the right machinery.

Bamboo charcoal also works well for water filtration and air purification. It has an amazing capacity to filter toxins from the environment.

BAMBOO PULP FOR PAPER

In India and other parts of Asia, they commonly use bamboo for making paper. It’s a traditional practice and a desirable alternative to cutting down trees. The process is also milder than the chemically intensive methods for pulping trees.

More recently, the interest in bamboo toilet paper has surged, especially in the US. The sad truth — that we’ve been cutting down virgin, old-growth forests to make the softest bathroom tissue — is finally coming to light, and consumers are clambering for a more sensible alternative.

Bamboo pulp can also be spun into yarn or made into biodegradable packaging products, like an eco-friendly alternative to styrofoam. 

A few different pieces of equipment are needed to turn woody bamboo into pulp. From there, you can sell the pulp, or use additional machinery to turn it into a more finished product, such as yarn or paper.

TOOTHPICKS & CHOPSTICKS

Some species of bamboo produce smaller poles, not so suitable for construction or for engineered lumber. And even the best quality timber bamboo will occasionally produce some inferior stalks. 

For these instances, the smaller canes can easily be made into things like toothpicks, skewers, chopsticks, or incense sticks. Producing these items involves a pretty straightforward process with just a small line of equipment. 

After the first stages of processing are complete, the production line branches off to make the specifically sized sticks. Most factories, therefore, will end up installing the setups for at least two different end products, e.g. toothpicks and incense sticks. 

The equipment for one product will cost between $15-$20,000. But just a few thousand more will enable you to produce a couple of different end products. 

LAMINATED BAMBOO & STRAND WOVEN BAMBOO LUMBER

The most sophisticated bamboo factories and facilities are turning their top-quality timber bamboo — be it Moso, Guadua, or Asper — into flooring or engineered lumber. 

Lamination machinery presses layers of bamboo together, suitable for flooring, cabinetry, and other finishing pieces for carpentry. The sheets of laminated bamboo, or parquet, can also be shaped into cutting boards, kitchen wares, and all manner of accessory items. 

This processing requires a larger factory space for a complete setup with more than 20 pieces of equipment. Specific machinery and configurations will depend on the desired output. It’s also possible to start with a smaller setup and then upgrade with a couple more units in order to ramp up the pace of production and output.

For the highest-quality bamboo building material, upscale manufacturers are using the strand woven process. This method crushes and compresses the bamboo with 3,000 metric tons of pressure. The end result is some extraordinarily hard lumber, with a beautiful wood-like grain. This material makes the hardest flooring, stunning furniture, and is even suitable for exterior use, like decks, capable of withstanding the outdoor elements. And strand woven lumber sells for at least 40% more than the traditional bamboo laminate.

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For these more elaborate manufacturing installations, a technician will fly to your factory and stay for a month to oversee the setup and train the factory workers on the proper use and maintenance of the machinery.

The complete machinery for the bamboo laminate process runs between $275K and $325K. The strand woven lumber processing equipment can cost anywhere from $800K up to 2 or 3 million. These prices include one month of onsite installation and training, but not overseas freight costs.

Strand woven bamboo (top) and two planks of laminated bamboo lumber for comparison.

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How to Find Vietnam Bamboo Product Manufacturers

Overview of Vietnam’s Bamboo Manufacturing Industry

As participants in various trade agreements, including the CPTPP and the EVFTA, Vietnamese Wood exporters have been seizing possibilities to strengthen their footing in the international market. According to insiders, the hurdles are enormous, but the opportunities since the outbreak have pushed key purchasers in Europe, the United States, and Japan to seek beyond China.

The value of bamboo and rattan products exported from Vietnam increased by 44.4 percent in 2019. However, in 2019, the value only reached 474 million USD, less than half of the 2020 aim set ten years ago. Rattan and bamboo goods account for the largest value of non-timber forest products in the total export value of Vietnamese handicrafts.

Bamboo products from Vietnam are primarily shipped to EU nations, accounting for 31.44 percent of total exports and increasing by 35.36 percent yearly. The next market is the United States, which accounts for 19.5 percent of the market and has nearly doubled since 2018. Finally, the Japanese market accounted for 9.3% of the total and expanded by 10.8%.

The value of Vietnamese bamboo is outstanding, so let’s find out how you can get promising bamboo suppliers from Vietnam and more information related to Bamboo export-import from Vietnam.

The export value of Vietnamese bamboo products increased in almost all markets last year. The value of exports to India, in particular, has increased by more than double, but they remain insignificant.

  • Vietnam currently boasts 723 bamboo processing villages and over 1,000 bamboo and rattan exporting firms, employing 342,000 people. Despite the vast number of families and exporting firms, Vietnam’s bamboo and rattan goods exports account for less than 3% of the global market. While global trade in rattan and bamboo goods is worth 14-15 billion dollars, Vietnam’s bamboo and rattan industries are sluggish, with hundreds of millions of dollars in exports.

  • According to a Vietnam handicraft exporting firm, the company manufactures and sells various hanging lamps, table lamps, storage boxes, and fruit baskets. However, they encounter significant problems with raw material quantity and quality. As a result, prices are steadily increasing.

  • Despite the benefits of cultivating and developing resources, Vietnam still needs to import these goods. According to the General Department of Forestry, Vietnam consumes almost 900 million bamboo trees yearly. Bamboo covers over 1.5 million hectares in Vietnam, with a reserve of approximately 6 billion trees.

What Bamboo Products Are Made In Vietnam?

With abundant resources, Vietnam produces many bamboo products showcasing traditional craftsmanship and modern design. The versatility of bamboo is reflected in the diverse array of products made from this sustainable material. Some of the key bamboo products made in Vietnam include:

  1. Furniture: Including chairs, tables, bed frames, and shelves, bamboo furniture is known for its strength, lightweight nature, and eco-friendly appeal.

  2. Home Decor: Items like bamboo vases, picture frames, decorative screens, and wall hangings.

  3. Kitchenware: Bamboo makes various kitchen items, such as cutting boards, utensils, bowls, and serving trays.

  4. Flooring: Bamboo flooring is famous for its durability, aesthetic appeal, and sustainability.

  5. Textiles: Bamboo fiber produces soft, eco-friendly textiles for clothing, towels, and bedding.

  6. Basketry: Traditional Vietnamese bamboo baskets, which come in various shapes and sizes, are used for storage, decoration, or as market baskets.

  7. Garden Tools and Accessories include bamboo plant stakes, trellises, and fencing materials.

  8. Musical Instruments: Traditional instruments, including flutes and string instruments, are often made from bamboo.

  9. Handicrafts: This includes artisanal crafts like bamboo sculptures, wind chimes, and traditional Vietnamese lacquered bamboo products.

  10. Disposable Products: Such as bamboo plates, cutlery, and straws, which are eco-friendly alternatives to plastic.

  11. Bamboo Charcoal: Used for air purifying bags, deodorizers, and in cosmetics and health products.

  12. Bamboo Paper and Stationery: Including notebooks, paper, and pens made from bamboo pulp.

  13. Bamboo Blinds and Curtains: Used for window treatments, offering a natural, aesthetic, and eco-friendly alternative to traditional blinds.

  14. Bamboo Lighting Fixtures: Including lampshades and pendant lights, which add a warm and natural touch to interior décor.

  15. Bamboo Boats and Rafts: Traditional watercraft reflecting Vietnam’s rich riverine culture and history.

  16. Bamboo Ladders: Both functional and decorative, used in homes and gardens.

  17. Bamboo Toys and Games: Eco-friendly toys for children, including puzzles, building blocks, and traditional Vietnamese games.

  18. Bamboo Fencing and Edging: Popular in gardening and landscaping for creating natural-looking borders and fences.

  19. Bamboo Bathroom Accessories, Such as soap dishes, toothbrush holders, and shower mats, bring a spa-like, natural aesthetic to bathrooms.

  20. Bamboo Sports Equipment: Including bamboo-made bicycles, longboards, and martial arts practice equipment.

  21. Bamboo Servingware: Including salad bowls, serving platters, and utensil holders, adding a rustic charm to dining settings.

  22. Eco-Friendly Bamboo Packaging: Sustainable packaging solutions for various products, reducing reliance on plastic and other non-biodegradable materials.

Vietnam’s expertise in bamboo craftsmanship is deeply rooted in its cultural heritage, and this traditional skill has been adapted to produce both functional and decorative items that cater to modern, eco-conscious consumers worldwide.

Why Source Bamboo Products From Vietnam?

Vietnam stands out as a top destination for sourcing bamboo products, combining skilled craftsmanship, economic advantages, and a commitment to sustainability. The country’s artisans are celebrated for their mastery of bamboo craftsmanship, creating aesthetically appealing, durable, and high-quality products. This skillful workmanship, passed down through generations, ensures that each bamboo product, be it a basket, furniture, or a decorative item, showcases a blend of tradition and durability.

Economically, Vietnam offers a compelling proposition. The cost-effectiveness of its bamboo products, stemming from lower production costs, translates into favorable pricing for importers and retailers. Additionally, the abundant bamboo supply in Vietnam ensures steady availability and the capacity to fulfill large and diverse orders, making it a reliable source for businesses worldwide.

Environmental sustainability is another key aspect of Vietnam’s bamboo industry. Bamboo, known for its rapid growth and minimal ecological footprint, is sustainably harvested in Vietnam. Many manufacturers are increasingly adopting eco-friendly production methods, reducing chemical use and waste, and aligning with global environmental standards.

The variety of products in the Vietnamese market is vast, ranging from traditional to contemporary designs, catering to a spectrum of tastes and preferences. Manufacturers in Vietnam also offer customization, providing flexibility for businesses seeking unique designs or specific product specifications.

Furthermore, Vietnamese bamboo products have gained significant global recognition for their quality and design. The country’s dedication to upholding high manufacturing standards and adhering to international quality norms has enhanced its reputation in the international market, making Vietnamese bamboo products highly sought after globally.

In summary, Vietnam’s bamboo product industry offers a unique combination of traditional artisanship, economic efficiency, and a commitment to environmental sustainability, positioning it as an attractive and reliable sourcing destination in the global market.

Bamboo Forest Ownership in Vietnam

However, most of this bamboo land is a protected or primary forest, which must be preserved rather than exploited. The country’s bamboo production area is approximately 85,000 hectares, with a 350 million tree reserve. However, this amount is only enough to meet one-third of the demand for raw materials used to manufacture bamboo products. 

The Ministry of Agriculture and Rural Development (MARD) gave data on forest ownership in Vietnam. The primary distinction between private and public/state ownership is as follows:

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