In many cases, the complete process would be brought to a halt if the asset stopped working. Downtime may result in considerable costs in terms of lost production, waste, and damage, so the availability of the equipment is a top priority. At ABB we supply genuine spare parts, spare part packages and maintenance kits for all ABB drives, motors, and generators. You can rely on us or ABB authorized partner to supply the correct part supporting you with a warranty. Spare parts represent a small investment that can have a significant impact on the efficiency of your business.
In cases where a failure threatens to stop production, our staff and partners are available to respond immediately to your request for spare parts. Our global logistics network guarantees the fastest possible delivery. Using genuine spare parts lets your asset operate as planned, leading to trouble-free operation of your plant or process. The delivery time for some spare parts may vary depending on the specific products.
ABB spare parts are available individually as single components or in packages. Packages are designed based on the manufacturer’s experience. For example we have packages designed for commissioning and initial years of operation. For critical applications where downtime must be minimized, we have the special packages.
ABB maintenance kits help to cut maintenance times. The kits contain the components that are changed during specific maintenance procedures. They contain genuine spare parts and typically represent the most economical way of buying the required parts.
Rotors, stators and other capital spares are typically custom manufactured. This means that such components have a significantly longer delivery time than standard spare parts. When unexpected downtime must be kept to a minimum, capital spares provide the basis for maximizing operational availability.
On-site Service Center is a storage and a service facility built within a container. It is a comprehensive solution for remote locations where drives processes require high availability. Spare equipment is stored on-site in a controlled environment, so if a drive fails, the unit can be replaced almost instantly.
We’ve already looked at how balancing CapEx and Opex costs can save your company money in the long run, but a service agreement isn’t the only way to lower your overall costs. Opting for OEM service parts is another key area that can return increased reliability and reduce long-term costs.
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When it comes to servicing your company’s machinery, it can be all too tempting to opt for cheaper, third-party, non-ABB sourced turbocharger parts. Although it can lower your initial capital expenditure costs, there are also risks to consider, as well as additional costs further down the line.
In the video below, Julian Withers, Regional Technical Manager, ABB Turbocharging, UK, explains just how customers can be caught out when purchasing out-of-spec parts.
Not only can third-party parts be constructed from lower-grade materials, Julian also highlights more sinister aspects of the industry, including the cosmetic spraying of parts to hide wear and tear, which can result in premature failure or even injury. At best, you’ll also be looking at the cost of replacement parts, and potentially much larger costs for unplanned downtime.
Corrosion in third-party parts is another issue highlighted by Julian, with potential load cycle fatigue likely to cause turbocharger failure, engine damage and yet more unplanned downtime.
Add in out-of-balance or worn parts, including turbine shafts, turbine blades and nozzle rings built to incorrect specifications, and it’s easy to see just how much can go wrong when buying third-party parts. Millimetres matter, and even the smallest variation in tolerances can result in premature failure.
If running your business efficiently matters to you, the benefits of buying OEM service parts are easy to see.
Contact us to discuss your requirements of ABB Certified Electrical Equipment Manufacturer. Our experienced sales team can help you identify the options that best suit your needs.