10 Things to Consider When Buying Coil Processing Equipment

23 Jun.,2025

 

Essential Things to Consider When Buying Coil Binding Machines!

Considering binding solutions, coil binding is one of the most effective and popular solutions that businesses and individuals tend to purchase. In the market, there are numerous models and options for coil binding machines so when you seek the most from your binding machine, you must consider some important aspects in the selected model. In this article, we will guide you through what to look for when buying a coil binding machine and also direct you to a reliable and reputed binding solution provider in the UK; that is Binding Outlet.

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A Brief Overview of Coil Binding


Coil binding solutions are quite popular these days due to their flexibility and numerous colour options that help add a personalised touch to bound documents. Coil binding is used in workplaces, offices, copy shops and binding stores. Organisations love to use coil binding due to its easy operation and attractive presentation features it gives to the to document. At Binding Outlet, we have several options for coil binding machines in different price ranges. Let’s talk about various factors to look into before purchasing a coil binding machine for your purpose.

Things to Consider when Buying Best Coil Binding Machines

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  • Small size coils are easier to work compared to large size coils. When you have large sized books to be bound, you should buy a coil binding machine that has an oval hole shape. With this type of hole, coil binding becomes more convenient and easier. Our Renz coil binding machines are packed with such features ready to offer great performance.
  • Usually, the binding machine sellers offer coil binders working with 4:1 pitch supplies. Though you can find other patterns of binding hole as well, but 4:1 is standard and quite effective. 4:1 pitch means, the pattern features 4 holes in an inch.
  • You can find plastic coil in different lengths like 12 inches and 36 inches. This length choice makes it good for binding documents having large size. Apart from coil length, you must ensure the coil binder should have a fully disengageable dies with open throat for binding large size documents. Our Renz coil binders have this feature also.
  • For 11 inches documents, the standard coil supplies have 12 inches length and if you find the length is extra, it can be cut during crimping process of coil. In case, you have any other confusion regarding coil supplies size, Binding Outlet would feel more than happy to assist you with our online chat assistance.
  • The coil binding machines features a pair of rollers at the top and front side of them. They are used to insert coil in document by spinning the coil into the holes on the documents’ edge.

10 Factors to Consider When Deciding Between Open-Coil and ...

There are different considerations to make when choosing a particular style of heater for a process heating application. The challenge is knowing which heating element is best for a particular application. At JenTer Technologies, we are your source for an array of heater solutions that meet the needs of various industry requirements.

There are ten potential factors to consider when determining whether to use open-coil or other heating elements, such as tubular or finned-tubular process heaters. Factors one through four are air quality, construction, air velocity, and operating temperature. If one type of heater stands out under these first four factors, that heater may be the proper choice. If no heater stands out among these four, then the next six factors must be considered to determine the optimum heater design.

1. Air Quality Impacts Heater Performance

For applications with minimal moisture or conductive particles contaminating the air, open-coil construction is best. Finned tubular can manage most pollutants unless those particles might accumulate between the fins. Tubular construction can be used in applications with more contaminants.

2. Construction Affects Cost

Generally, open-coil heaters are considered to have the most intricate construction. These heaters provide relatively fast thermal response, low heater weight, and low pressure drop. Since they can handle high watt densities, finned-tubular construction is less expensive than tubular, but more expensive than open coil design. Because they need a more conservative design to manage higher temperatures, tubular construction usually costs the most of the three heating element types.

3. Air Velocity versus type of Heating Elements

Tubular construction elements can generally withstand the highest air velocities. Finned tubular elements can handle the midrange air velocities and open-coil can handle the lower air velocities.

4. Operating Temperature Restricts Options

Finned tubular elements generally provide the lowest maximum outlet temperature of the three heating elements. Open-coil and tubular elements can provide higher outlet temperatures.

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The above 4 factors are usually adequate for making a heating element selection and often open-coil design turns out to be the optimum choice and most cost-efficient. When the right heating element is not obvious from the first four factors, six additional factors must be considered as given below.

5. Pressure Drop

The pressure drop decreases as the volume occupied by the heating elements reduces. As a result, the lowest pressure drop belongs to heaters with open-coil element design. Tubular elements typically have the highest percentage of space taken up by the heater, and therefore the highest pressure drop. Finned tubular elements usually have a lower pressure drop than tubular, but higher than open-coil.

6. Coil Temperature

Open-coil heating elements operate cooler than coils lodged in sheathed elements since they are directly exposed to the airstream. Tubular heating elements usually operate hotter than finned tubular and open-coil elements. Finned tubular generally run cooler than tubular because the fins produce a heat transfer effect, but they run hotter than open coil. Increasing the number of heating elements used or reducing watt densities in these applications can help keep temperatures in a safe range.

7. Electrical Clearance

Finned tubular and tubular heating elements include relatively small clearances between the sheath and resistance wire and this space is typically filled with insulation in the form of compacted magnesium. Open-coil heaters do not have this insulation and have clearance around the energized parts of the heating element.

8. Airflow Uniformity

In the most ideal application, the airflow is distributed evenly throughout the heater. In the open-coil element design uniform airflow is best for proper operation of the heater. The addition of pressure plates may be used to facilitate a uniform airflow if necessary. The sheath-and-fin design of finned tubular elements make them the most able to handle non-uniform airflows. They tend to dissipate the hot spots. Tubular elements are less tolerant of uneven airflow than finned tubular.

9. Shock Hazard

Finned tubular and tubular elements have their live coil enclosed in a metal sheath, eliminating the risk of shock hazard. Since open-coil heaters are electrically energized, they are not recommended for applications in which personnel or conductive material may contact the element.

10. Thermal Inertia Affects Controllability

Open-coil heaters provide a fast response to step control due to having a low thermal inertia. Fluctuations in temperature are possible as a result unless the controls make up for it. Finned tubular elements provide a slower response due to having a high thermal inertia but can also generate more uniform temperatures with a properly designed control system. Tubular heating elements function somewhere between finned tubular and open-coil designs when it comes to thermal inertia and controllability.

The best type of heating element to choose for a particular process air application depends on various factors as outlined above. It is imperative to perform proper research and testing to find the best solution in each case.

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