Toilet rolls are used inside a toilet, while napkins are used for general cleaning. Using facial tissue is essential when you want to use tissue paper on your face for cleaning or drying. These rolls are made with a Facial Tissue Machine; here is everything you need to know about how it works.
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There are 7 steps involved in producing facial tissues on a facial tissue machine. Below are the details of each of the steps.
The facial tissue machine gets its raw material and starts by cutting it into the desired pieces. The cutting is automated, using high-quality blades to ensure less wastage and perfect cutting results every time. As the machine is automated, you just need to give the desired size, any other instructions, and the raw materials for the machine to start working.
A huge part of the quality in the facial tissue industry comes from embossing patterns on it. It makes the tissue feel puffier, so it stays soft when rubbing against the skin. So, after cutting the tissue, it is moved to the embossing section, where you can get your desired pattern embossed on it.
One last step crucial in the manufacturing process is vacuum adsorption folding. This part folds the paper into a V shape which is essential for efficient use when packed. While the tissue goes through this process, it is ensured to get the least contaminants on the tissue and use auxiliary manipulator folding technique for better efficiency.
After folding comes the counting part, and in the counting part, the machine automatically counts and stacks the tissues as they move out of it. This part also stacks the correct number of tissues as specified by the operator. So, you can set it to create stacks of 100 tissues each, and the machine will automatically do it.
The machine keeps stacking tissues on one end, and on the other end, the complete stacks keep moving on the conveyer belt for the next phases of the manufacturing process, which include packing and sealing.
The facial tissue must be cleaned and sealed in vacuum-sealed packs until it reaches the customer. The sealing machines are usually designed with tension adjustment features so the sealing intensity can be set according to the user's requirements.
Lastly, the sealed packets move to the packing stage. It is usually semi-automatic, but some machines can automatically pack the packs into boxes. This step involves taking multiple packs and putting them inside boxes, making them ready to ship safely.
You must be clear on the type of tissue paper packing machine you want. Whether you want high capacity, fully automatic or multi-function machine – you will find all inform right here.
Tissue paper packaging involves measuring, rolling, cutting and inserting tissue paper in the appropriate packaging.
As a result, you need a machine that performs all these functions – as tissue packing machine.
Machines for packing tissue paper rolls come in varying designs and configurations.
However, for the scope of this section, we will look at the common options such as:
These machines are perfect for high capacity production. They can package 4, 6, 8, 10 or 12 tissue paper rolls in on bag.
In most cases, multiple roll tissue paper packaging machine are fully automated. They use robotic mechanism to package tissue in appropriate bags.
You can choose fully automatic or semi-automatic tissue roll packing machine. As the name hints, they roll and wrap tissue paper as single rolls.
Remember, most facial tissue do not come in rolls.
In most cases, they come compacted together such that, you can only remove one at a time.
The wet tissue paper machine is similar to facial tissue paper packing machine. Again, most of the wet tissue are not available in rolls.
Their packaging consist include:
Although the wet tissue paper packing machine working principle may vary, the guiding principle still remains the same:
For you production needs, tissue paper packaging machine specification is an important aspects you cannot ignore. This is because it impacts the production capacity of your machine.
Some of the main specifications you should consider include:
Manufactures rate these machines based on rolls or bags per minute. With fully automatic machines, expect higher speeds.
It determines the individual tissue paper length, width and thickness. Remember, these machines roll tissue paper to specific length and width before cutting.
It specifies the power your machine uses to packaging tissue papers.
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How you plan to package tissue paper determines the type of machine you should buy. You want single roll tissue, multiple roll tissue, wet wipes tissue or facial tissue.
Remember, each machine has unique configuration for your packaging requirements.
Choosing tissue packing machine which is easy to operate will increase productivity.
A machine with easier changeover, modular design, fully integrated HMI and PLC control system is easier to operate.
Remember, the ease of operating the machine should also go hand in hand with maintenance. It should be a machine that you can troubleshoot easily.
How you package tissue is also critical. You can package tissue in boxes, or wrap using cellophane.
Again, this should go hand in hand with the sealing mechanism. In most cases, you can choose glue sealing/adhesive or heat sealing mechanism.
There are many aspects determining machine efficiency such as:
Choose a machine you can easily integrate with the existing production line. For instance, you can integrate with paper cutter or cartoning machine.
This way, you will experience seamless packaging solution.
How tissue paper packing machine works will depend on the design and configuration of the machine.
Since there are many machines available in the market, it is virtually impossible to discuss each here. However, this section give you an overview on how you can package tissue papers.
Step 1: Know the Tissue Paper Rolls Packing Machine Functionality
Knowing the tissue packing machine capability will help you during the configuration process. Some of these functionalities may include:
With this information, you can configure tissue packaging machine to suitable production specifications.
Step 2: Feeding Tissue in Machine
The machine will automatically feed the tissue to suitable length before moving it to the tissue packaging station.
The wrapping film will then cover the tissue roll. The machine will seal the top and bottom sections. Remember, the two systems are fully integrated such as the tissue rolls size triggers the film wrapping system.
Step 3: Packing Tissue Rolls in Boxes or Bags
Next the machine automatically move the tissue rolls into packaging boxes or bags. Once the bags or boxes are full, it automatically seals the bags and boxes.
In short, the entire process involves:
To understand how you specific machine you are about to buy works, read the user manual.
Tissue paper packing machine plays an integral role in modern packaging. With an appropriate machine, you can optimize all your tissue packaging solutions.
At Jochamp, we design and manufacture the best machine for packing tissue papers – contact us now for all your packaging machines.
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Facial Tissue Packing Machine
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