Scan for ITALIC to glean only what you need to know on the basics of industrial sewing thread. There have been many a masters’ theses written on thread construction and performance. Also, there is a lot of science and testing tools for abrasion testing, breaking points, colorfastness, and even more factors. All this information could fill a giant library. Unless you are pioneering a new material or developing for conditions on mars, then you’ll probably be fine with the basic knowledge contained in this article.
WHAT IS INDUSTRIAL THREAD?
Thread made for use on industrial machines that meets high production demands daily. Of the list of threads to use for industrial applications you’ll find;
Other types of threads won’t hold up for a variety of reasons. We’re going to stick to the simple facts of industrial sewing machine thread here though to keep moving.
Spun Polyester
Spun poly threads are used for sewing garments and are also known as general purpose threads. They look, feel, and sew like cotton. However, spun poly will last twice as long as a Poly-Cotton. Bonded nylon, on the other hand, is only beaten by polyester when your project’s seams will be exposed to sunlight over long periods. Some outdoor clothing would do fine with nylon, but prolonged outdoor use is where spun poly really shines. It stretches 26% over time. This is useful because it lets the seams stretch with the fabric, allowing for 'breaking in' effect – just like bonded nylon. All the tex sizes we sell have an inconspicuous stitch appearance.
Use a tex 27 for:
Use a tex 45 for:
Use a tex 60 or higher for:
Bonded Nylon Thread 69
Nylon Thread has excellent abrasion resistance to mildew, aging, and abrasion. It stretches 26% over time. This is useful because it lets the seams stretch with the fabric, allowing for 'breaking in' effect. It also has excellent resistance to mildew and aging. Size 69 is a middleweight thread used on home and commercial machines with a size 100/16 to 110 /18 needle. Its’ stitch is not very noticeable. Anything below 69 is lightweight and anything over 69 means the stitches are going to show. 69 Nylon is also available in black and white prewound bobbins. Bonded 69 Nylon is so popular because it is used to sew anything from shirts & pants to leather, and holds up like a champ. You can even stitch up a 20 lb sandbag with it.
Use Bonded 69 Nylon Heavy Duty Thread for;
Monofilament Thread
Monofilament thread, also known as invisible nylon, is made from a single filament. Monofilament is the choice for sewing "invisible" stitches. As for Elongation, Monofilament thread has an average stretch of around 31% over time. This gives the “breaking it in” effect. It also has an excellent abrasion resistance.
Use monofilament for:
K-e-v-l-a-r Thread
K-e-v-l-a-r thread is one of the strongest commercial threads available. It is 2X stronger than nylon or polyester. It only stretches 2%. It does not melt. It won’t turn to ash until temperatures reach 800F degrees. And it is expensive.
K-e-v-l-a-r thread applications include;
INDUSTRIAL THREAD SIZE
Tex and Denier are how the industry refers to thread size.
Denier
Denier is the weight, in grams, of 9,000 meters of thread.
Tex
Weight in grams of 1,000 m of thread equals Tex.
Tex and Denier
Tex and Denier are the specifications to consider when choosing the correct thread size for meeting application requirements. Thread size numbering is expressed in several numbering systems. Tex and Denier are in the Direct system (weight of a fixed length). Industrial thread sizes are usually expressed by Tex size or Ticket number. When only the total Denier is known, to determine a filament thread Tex size you must multiply the Denier by 0. -
Denier x . = Tex
Tex is an approximate number, which is very close to the Tex size of filament threads. Manufacturers reference ticket numbers for total Denier. 70 is the ticket number for 69 nylon with a 210 Denier. 3 plies of 210 is equal to 630 Denier. With 5% added for twist contraction, the total Denier is 662. This is classed a Tex 70 and Ticket number (Tkt.) 69.
What you really need to know is this:
Elongation – Breaking Point
Elongation is how far a thread stretches before reaches its breaking point. Elongation at break is expressed as a percentage of its original length. If a thread measuring 100 cm can be stretched to 120 cm, at which point it breaks, it is said to have 20 percent elongation at break.
Effect of Elongation While Sewing
Different sewing tensions elongates thread differently. The loop is affected by applying more tension. The stretch will become more and affect the loop formation. The loop formation will be larger if stretched less at certain sewing tensions. It will become difficult to catch and will improperly form the stitch if it stretches more.
Thread Elongation at Break in Seam Performance
Selection of a thread based on its elongation properties plays a major role in achieving seam stretch, which is the prime indicator of a quality finished product.
Seam performance depends on seam stretch. If the percentage elongation at break of a thread is less, the amount the seam can stretch before it breaks will also be less. This, in turn, affects seam performance. Hence, it is better to have a thread with optimal elongation properties to obtain good seam performance. Optimal elongation should not be too high, or too low. Elongation should be balanced or controlled as needed, and specific needs can be met by threads with different construction and manufacturing techniques.
Note:
Along with thread elongation, other factors that can support seam elasticity are a correct determination of stitch density, stitch type and seam type.
Generally, the higher the thread elongation, the better is the seam elongation, and in turn, the seam performance.
Thread Abrasion flex
Abrasion is one aspect of wear and is the rubbing away of the component fibers and yarns of the fabric. Flex abrasion-In this case, rubbing is accompanied by flexing and bending.
Factors affecting abrasion resistance:
Fiber type:
Nylon is generally considered to have the best abrasion resistance. Polyester and polypropylene also have good abrasion resistance. Blending either nylon or polyester with wool and cotton is found to increase their abrasion resistance. Viscose and acetates have the lowest abrasion resistance.
Fiber properties:
A fabric made up of longer fibers gives better abrasion resistance than short fibers because they are harder to remove from the yarn. For the same reason filament yarns are more abrasion resistant than staple yarns made from the same fiber. Increasing fiber diameter up to a limit improves abrasion resistance.
Yarn twist:
Link to BOSIDI
An optimum amount of twist in a yarn gives the best abrasion resistance. At low-twist factors, fibers can easily be removed from the yarn so that it is gradually reduced in diameter. At high twist levels, the fibers are held more tightly but the yarn is stiffer so it is hard to abrade under pressure.
Fabric structure:
Fabrics with the crimp evenly distributed between warp and weft give the best wear because the damage is spread evenly between them.
Colorfastness to light
A fabric’s degree of resistance to the fading effect of light.
Colorfastness to light is a measure of how permanent a color is on fabric after exposure to light. Both natural and synthetic fabrics are subject to discoloration under UV rays (sunlight) and fluorescent light.
In the test method ISO-105-B02 the tested sample is exposed to the influence of the light of a xenon lamp under certain conditions. Lightfastness grading is determined by comparing the level of color loss of the tested sample with blue standards. For example, grade 5 means that the characteristics of color fastness of the tested sample are similar to the characteristics of the blue standard 5.
·Grade 5 – no fading
·Grade 4 – slight fading
·Grade 1 – high degree of fading
As stated at the beginning of this article, the amount of science behind all this stuff is mind-boggling. It took me a while to simplify the information to this basic format. CUTSEW sells the right thread for industrial sewing. We’ve been supplying the industry for over fifty years now. So you can either put your trust in the mystery thread being sold on Amazon or eBay or you can trust the old school industrial sewers that still haunt our warehouse (They are just back there listening to early Prince Albums and assembling machines).
When it comes to elevating the quality of your sewing projects, choosing the right materials is essential. Among these, monofilament thread stands out for its unique properties and versatility. Made from a single strand of nylon or polyester, monofilament thread offers exceptional strength and a nearly invisible finish, making it ideal for a wide variety of applications. Whether you’re working on delicate garments, quilting, or crafting intricate embellishments, understanding how to select and use monofilament thread can significantly enhance your results.
This guide will provide you with valuable insights into the types of monofilament thread available, the benefits of using this specialized material, and practical tips for integrating it seamlessly into your sewing techniques. From understanding different thread varieties to exploring usage tips for various crafting methods, our comprehensive overview ensures you’re well-equipped to make informed choices. Dive in and discover how monofilament thread can take your sewing projects to the next level, providing you with beautiful, durable, and professional-looking results.
Choosing the right monofilament thread can significantly impact the quality and durability of your sewing projects. Unlike standard threads, monofilament threads are made from a single filament of nylon or polyester, providing a clear, nearly invisible finish. Below are essential factors to consider when selecting monofilament thread for your needs.
Monofilament threads typically come in two varieties: nylon and polyester. Each type has its unique properties:
Monofilament thread thickness can range from fine to heavy duty. The right thickness often depends on the type of fabric you are working with. For lightweight fabrics, such as silk or chiffon, opt for a finer monofilament thread. Conversely, for heavier materials, like denim or canvas, a thicker thread will provide better support and durability.
The finish of the thread matters significantly, especially for projects where the thread will be visible. Monofilament threads can be either matte or shiny. A shiny monofilament thread can bring a decorative flair to your project but might be more pronounced on textured fabrics. On the other hand, a matte finish can blend in seamlessly with most materials. Choose the finish based on the desired aesthetic outcome of your project.
Monofilament threads are versatile and can be used in various sewing techniques, including quilting, embroidery, and appliqué. However, some functions may require specific types of monofilament thread. For example, if you’re free-motion quilting, look for a high-quality nylon monofilament that can withstand the needle’s movement without breaking easily.
Before using a monofilament thread for your entire project, take time to test it. Sew a few samples on the same fabric you plan to use. This practice will help you evaluate how the thread behaves, its tension, and if it matches your expectations in terms of visibility and overall appearance.
Don’t overlook the power of consumer feedback when selecting monofilament thread. Reviews can provide insights regarding the thread’s quality, how it performs under different conditions, and whether it is worth the price. Popular brands often have user reviews that can assist you in making a more informed decision.
In conclusion, selecting the right monofilament thread involves understanding its types, thicknesses, finishes, and intended use. By taking the time to choose wisely, you can enhance the quality of your sewing projects and achieve professional-looking results.
Monofilament thread is a popular choice among sewing enthusiasts and professionals alike. Made of a single strand of synthetic material, typically nylon or polyester, this type of thread offers a range of benefits that set it apart from traditional multi-strand threads. In this section, we will explore the key advantages of using monofilament thread in various sewing and crafting projects.
One of the standout features of monofilament thread is its transparency. When used for sewing, it often becomes nearly invisible on the fabric, making it an excellent choice for projects where you want your stitches to blend seamlessly with the material. This quality is particularly beneficial for quilting, appliqué, and embroidery, allowing for clean and professional-looking results.
Monofilament thread is known for its strength and durability compared to traditional cotton or polyester threads. Its single-strand construction not only provides excellent tensile strength but also minimizes the risk of fraying or breaking during use. This makes it a reliable choice for both lightweight and heavy fabrics, ensuring your finished projects can withstand wear and tear.
Another significant benefit of using monofilament thread is its resistance to water and stains. Unlike cotton, which can absorb moisture and dirt, monofilament provides a protective barrier that keeps your project looking fresh and clean over time. This feature is especially useful for items that may encounter exposure to moisture or spills, such as table linens or outdoor gear.
Monofilament thread can be used in a variety of applications, making it a versatile addition to any sewing toolkit. It is suitable for both sewing machines and hand sewing, allowing for a range of creative techniques. From garment construction to quilting and even beading, monofilament thread holds up well without compromising on performance, enabling you to explore diverse crafting possibilities.
When working with delicate fabrics, it’s essential to choose a thread that won’t add unnecessary weight or stiffness. Monofilament thread is lightweight, making it an ideal option for sheer fabrics, lace, and delicate garments. The thread’s fine diameter helps maintain the drape of lighter materials, resulting in beautiful, flowing designs without any added bulk.
Since monofilament thread is smooth and slick, it reduces friction when passing through fabric and sewing machine components. This can lead to fewer thread breaks and less wear on sewing machine parts, ultimately resulting in a smoother sewing experience. Many sewers find that using monofilament thread decreases the time spent troubleshooting issues related to tangled or broken threads.
In summary, monofilament thread delivers a host of benefits that cater to various sewing and crafting needs. Its near-invisibility, strength, water resistance, versatility, lightweight characteristics, and reduced friction make it a valuable addition to any crafter’s supplies. Whether you are creating intricate designs, working with delicate fabrics, or simply looking for a reliable thread, monofilament is an excellent choice that can elevate the quality of your finished projects.
Monofilament thread is a versatile and popular choice for various crafting projects, thanks to its unique properties. Made from a single strand of synthetic material, typically nylon or polyester, monofilament thread can be transparent or colored, providing options for different crafting needs. Here, we will explore the different types of monofilament thread available, their characteristics, and suitable applications.
Clear monofilament thread is perhaps the most widely recognized type. Its transparent nature makes it ideal for projects where visibility is a concern. This thread is commonly used in sewing, quilting, and crafting where a seamless appearance is desired. The clarity of this thread ensures that it does not detract from the aesthetic of the fabric or embellishments.
For projects requiring a splash of color, colored monofilament threads come in a variety of shades. These threads are perfect for decorative applications, as they can be used to create interesting patterns and visual effects. They work particularly well in projects such as costume jewelry making, where the thread needs to add color without sacrificing strength.
Heavy-duty monofilament thread is thicker and stronger than standard options, making it perfect for more rigorous crafting tasks. This type of thread is well-suited for heavy fabrics or projects that will experience a lot of wear and tear, such as outdoor gear or home décor items. Heavy-duty monofilament is also ideal for fishing and outdoor crafting due to its durability against environmental factors.
On the opposite end of the spectrum, fine monofilament thread is much thinner and offers a more delicate appearance. This thread is advantageous for intricate or detailed work, such as beading, lace-making, or delicate sewing. Using fine thread can help maintain the finesse of smaller elements without adding unnecessary bulk.
If your crafting project will be exposed to sunlight, opting for UV resistant monofilament thread is essential. This type of thread is treated to resist fading and deterioration caused by UV rays, making it suitable for outdoor projects like awnings, outdoor furniture, or any crafting item meant for prolonged exposure to sunlight. By using UV resistant thread, you can enhance the longevity and durability of your creations.
In addition to the standard types of monofilament thread, there are specialty options designed for specific crafting needs. These may include reflective monofilament thread for safety gear or metallic threads that add a shiny finish to projects. Specialty threads can provide unique results and are often used in mixed media or artistic crafts.
In conclusion, the type of monofilament thread you choose can greatly impact the outcome of your crafting project. By understanding the various types available and their best uses, you can select the right thread to enhance your creations, ensuring they are both beautiful and functional.
Monofilament thread is a popular choice among crafters and sewists for various projects due to its sheer strength and transparency. Whether you are using it for quilting, embroidery, or garment construction, working with monofilament thread can present unique challenges. Here are some practical tips to help you master the use of monofilament thread across different techniques.
Monofilament thread comes in two main types: nylon and polyester. Nylon is more elastic, making it ideal for projects where stretch is necessary, while polyester is more heat-resistant and works well in high-temperature situations, such as with an iron. Select the type that best suits your project needs.
When working with monofilament thread, it’s crucial to use a needle designed for this type of thread. A fine needle, such as a size 60/8 or 70/10, is preferable to prevent the thread from breaking or causing damage to the fabric. Additionally, consider using a needle with a larger eye to accommodate the monofilament thread without causing friction.
The tension settings on your sewing machine may need to be adjusted when using monofilament thread. Since it is thinner than regular thread, it can slip easily if the tension is too tight, leading to thread breakage. Start with a lower tension setting and increase it gradually until you achieve the desired results without compromising stitch quality.
Monofilament thread can generate friction, causing it to tangle or break. Applying a thread lubricant can help reduce this friction and improve the smoothness of the sewing experience. Be sure to follow the product instructions carefully and test on a scrap piece of fabric before proceeding with your project.
If you plan to use monofilament thread in washable garments, pre-wash the fabrics to avoid shrinkage issues later. This step ensures that all components of the final piece react similarly to washing, helping to maintain the integrity of your sewing work.
Before committing to your main project, always perform a test stitch on a scrap piece of the same fabric. This will allow you to fine-tune your machine settings and verify that you are happy with the stitch quality and appearance. It’s a small investment of time that can save you from a larger headache down the line.
Because of its transparent nature, monofilament thread can be less forgiving when it comes to mistakes. Pay close attention while sewing to avoid any unintended missteps. Slow and steady is the key to ensuring precision in your technique.
To maintain the integrity of monofilament threads, store them away from direct sunlight and in a cool, dry place. Prolonged exposure to heat and light can weaken the thread, impacting its effectiveness in your projects.
By keeping these tips in mind, you can effectively harness the advantages of monofilament thread in your sewing and crafting projects. Happy sewing!
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