What is composite suspension insulator and Why Do We Use Them?

05 May.,2025

 

What Is Suspension Type Insulator? - Nooa Electric

nooa electric co.,ltd. covering an area of 70,000 square meters, and construction area is 50,000 square meters since its establishment in december, . there are more than 200 employees, including 25 technicians. The production Capacity pieces per year, and now setting up the new kiln and lines up to pieces per year

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a suspension type insulator is a type of insulator used in high-voltage electrical transmission and distribution systems to support and insulate power lines. these insulators are commonly employed in overhead power lines where the conductors need to be suspended from supporting structures like towers or poles.

the suspension insulator consists of a series of insulating discs connected in series by a metal or composite material. these discs are usually made of materials like porcelain or glass. the discs are mounted on a metal or composite core, and the entire assembly is hung from a supporting structure using a metal or composite suspension string.

the primary function of suspension insulators is to provide electrical insulation and support for the conductors while withstanding the mechanical stresses imposed by wind, ice, and other environmental factors. the string of insulator discs creates a path for leakage current along the surface of the insulator, preventing the current from flowing through the core and reaching the supporting structure.

suspension insulators are designed to handle high electrical voltages and provide a reliable means of supporting and insulating power lines in various weather conditions. they are an integral part of overhead transmission and distribution systems, helping ensure the safe and efficient delivery of electrical power.

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A Basic Guide To Composite Insulators - CHINT Global

Table of Contents

  1. Industry Background and Market Demand for Composite Insulators
  2. Types of Insulators and Selection Considerations
  3. CHINT’s 13.8/33kV Suspension Composite Insulator
  4. Conclusion

Insulators are critical components in the power transmission and distribution (T&D) industry. They serve to electrically insulate live parts of electrical systems from each other and from the ground, ensuring the safe and efficient flow of power. In recent years, composite insulators have also been widely used.

Unlike traditional insulators made from a single material such as glass or ceramic, composite insulators are engineered from a combination of materials, typically including a housing sheath made from polymer materials and a core rod made from a conductive, often metal, material.

The role of composite insulators extends beyond mere insulation. They are designed to withstand various environmental conditions, such as UV radiation, extreme temperatures, and mechanical stress. Their importance lies in their ability to prevent electrical leakage, reduce maintenance costs, and enhance the reliability of power systems.

Industry Background and Market Demand for Composite Insulators

Despite their widespread use and benefits, the industry faces several challenges with insulators:

  • Tracking: This phenomenon occurs when electrically charged particles create a conductive path on the surface of the insulator, leading to a leakage current that can cause premature failure. Tracking is particularly problematic in polluted environments and during wet conditions.

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  • Mechanical Wear: The mechanical strength of insulators can degrade over time due to environmental stress cracking (ESC) from constant exposure to sunlight and temperature fluctuations.

  • Environmental Pollutants: Soot, dust, and salt can accumulate on the surface of the insulators, reducing their insulating capability and increasing the risk of flashovers.

  • Thermal Expansion: The materials used in insulators can expand when heated, which, if not designed for, can lead to mechanical stress and eventual failure.

To overcome these challenges, manufacturers are focusing on several innovation points, such as materials, structures, etc. Composite insulators are integral to the power industry due to their unique combination of properties. Here are some specific applications where they are particularly beneficial:

  • Transmission Lines: They are used extensively in high-voltage transmission lines to prevent electrical arcing and flashovers, which can lead to power outages and equipment damage.

  • Substations: Within substations, composite insulators serve as isolators, bushings, and surge arresters, providing insulation and protection against overvoltage conditions.

  • Electrical Equipment: They are used in circuit breakers, transformers, and switchgear to maintain electrical isolation and ensure the safe operation of these critical components.

The versatility of composite insulators is further highlighted by their adaptability to different environments:

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